Posts tagged ‘slate’

Slate roof in progress

I suppose the photos tell the story. For the section of roof in progress things are moving on now. Personally I really like the way they have curved the slate from the top of the dormer to blend it into the roof. The guys have also done a really good job of straightening out the ridge and packing up some of the sagging parts of the roof. It's was never going to be perfectly flat, but I think if it was too perfect it would take away some of the character of a old building.

Two guys, two days, very pleased.

Roof battens in place Slate roof in progress

All the replacement guttering and downpipes are going to be zinc rather than plastic. It's a bit more expensive but I think it looks better, lasts longer and doesn't creak and crack in the sun. The roofers actually make all the guttering on site to fit from basic half-round pipe, zinc sheeting and tubing. I was watching one of the guys cutting zinc sheeting to fold around the end of the guttering to solder on the end caps. He also cut holes and soldered in the downpipe T's all from scratch. Very time consuming.

In a previous life the building had a thatched roof and so has large granite coping stones on the gable ends. Once the old roof was removed we could see that some of the coping stones were loose and a fair bit of supporting stone had shifted over the years. With my masonery hat on I had to climb up the roof and repair the stonework, balancing a bucket load of stone for in-fill along with a tray of mortar. Not a very enjoyable experience considering I'm not that good with heights.

Roofing starting

The roofers turned up early this morning on time ready to go. It might take a few months to get a quote and then several months to get a start date over here, but once they start they really get going. No chatting, cups of tea, or pacing about scratching heads, they just launch straight into the job. Within an hour the scafolding was up and the two guys were up and ripping slates off like a couple of sugar low maniacs.

Roofers stripping the old slate roof Slate removal from the inside

The scafolding is just 'hung' on the wall with extension pieces nailed to the rafters (chevrons), which were exposed by just smashing a hole in the slates. There is no support/legs onto the ground, the whole thing just floats off the side of the building. You can see that they strip a 'ladder' up to the ridge then work across and down removing the slates using the existing woodwork for support. Note: No gloves, hard hats, harnesses etc. A fairly cavalier regard to personal safety.

One interesting thing was the 'special' tool each of them carried. You can just see it in the tool belt if you zoom in. It was a sort of combined axe, hammer, crowbar and lifting tool. I'll try and get a close-up photo later.

Slate roof strippedStripped roof from inside

By 16:30 the roof had been stripped of slate, de-nailed and the old lattes/roof battens (linteaux) had been removed, also a couple of rotten rafters had been replaced. There is now a couple of large piles of broken slate and wood pieces for me to remove.

Whilst this frenzy of activity was going on I had to construct the new roof section over the dormer windows (lucarnes) and deal with a delivery lorry loaded up with slate, velux windows and wood whilst the guys were at lunch. At one point I also had to go shopping to the local timber merchants get some 200mm by 60mm section to replace some rotten soffits (sabliere) – I mis-read the quote and thought they were being replaced – and some nails. Of course none of the nails I had were quite the right size!

The roofers were very, very helpful and explained how they needed the new roof timbers built in order for them to fit the tiles. I had recess my timber the width of a roof batten (about 8mm) on the inside of the window frame edges to allow them room to hang the tiles at the side. They also pointed out that new timber had to be packed and padded correctly to ensure that the old and new sections 'blended' into the roof shape correctly.

Lucarne construction detail

The only fly in the ointment was the length of the timber I had brought. I had planned on running the timber from the top of the window frame to the first purlin (panne), however the roofers thought this would be too flat. I did do some research and discovered that the minimum slope for a slate roof was 4 in 12 (about 18 degrees). My slope was slightly steeper than the minimum but often it's best to go with expert practical knowledge. They wanted to use longer lengths of rafter to reach nearly to the second purlin, but, and here's the fly, all the wood I bought was too short. I'd bought 4m lengths and cut them in half to get them in the car.

Fortunately, we comprimised and agreed that putting a batten a little above the purlin and then running the rafter so that the 2m length intersected with the original roofing rafters would suffice. Hopefully the photo explains it a little better.

So it's been a hectic day, and most probably continue that way, with me fitting in my carpentery jobs in between their stripping and fitting the slates.